Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

MATERIAL CONSTRUCTION OF RUBBER DISPERSION KNEADER: 

Mixing Chamber:

Fabricated alloy steel, hard faced, jacketed (both longitudinal and transverse) for steam heating and water cooling and tilt for easy discharge and cleaning.

Mixing Rotors:

Spirally annular design, made of alloy cast steel, with node tips that are internally cored for good temperature regulation. The nodes' land is hard faced and profiled.

Pressure Lid:

Jacketed for effective heating/cooling, steel fabricated, hard faced at mix contact area. (Pneumatic and hydraulic variants available.)

Dust Seal:

Designed specifically to maintain the environment clean, and easily changed.

 

Applications

• Automobile oil seals, body seals, gaskets, belts, hoses and tubes
• Rubber for Electric wires
• Conveyor Belts & Power transmission belts
• Rubberized Rolls
• Rubber-based products such as plugs, caps, gloves, and dental supplies for the medical line 

Follow the same guide lines inspired by the original innovators (Moriyama of Japan) of kneading rubber and plastics inside a closed chamber under pressure. Our mixers provide effective mixing and dispersion for polymer compounds at an optimum horsepower input and operating temperature. The kneading takes place between the counter rotating rotor tips and the stationary chamber wall at right clearances and hard- faced surfaces. The mixing movements are channelled by the special contours of the rotor wings.

The chamber walls and the rotors are kept cooled by circulation of water for compound temperature control. A pneumatic cylinder operated lid provides the required pressure for intensive mixing. Low friction mechanical type seals on either ends of the rotors and dust suction system provide cleaner surroundings. Motorized tilting gears discharge the content of the chamber at the end of the mixing cycle.

Rubber Dispersion Kneader machine ensures homogeneous compound dispersion, easy colour change cleaning, and simple operation, and represents techno-economic achievement. This kneader may be used to combine a wide range of materials, from low viscosity adhesives to high viscosity rubber. The complete Dispersion Kneader line is built with a cooling jacket, which promotes mixing dispersion and prevents material burning.

MATERIAL CONSTRUCTION OF RUBBER DISPERSION KNEADER: 

Mixing Chamber:

Fabricated alloy steel, hard faced, jacketed (both longitudinal and transverse) for steam heating and water cooling and tilt for easy discharge and cleaning.

Mixing Rotors:

Spirally annular design, made of alloy cast steel, with node tips that are internally cored for good temperature regulation. The nodes' land is hard faced and profiled.

Pressure Lid:

Jacketed for effective heating/cooling, steel fabricated, hard faced at mix contact area. (Pneumatic and hydraulic variants available.)

Dust Seal:

Designed specifically to maintain the environment clean, and easily changed.

 

Applications

• Automobile oil seals, body seals, gaskets, belts, hoses and tubes
• Rubber for Electric wires
• Conveyor Belts & Power transmission belts
• Rubberized Rolls
• Rubber-based products such as plugs, caps, gloves, and dental supplies for the medical line 

Follow the same guide lines inspired by the original innovators (Moriyama of Japan) of kneading rubber and plastics inside a closed chamber under pressure. Our mixers provide effective mixing and dispersion for polymer compounds at an optimum horsepower input and operating temperature. The kneading takes place between the counter rotating rotor tips and the stationary chamber wall at right clearances and hard- faced surfaces. The mixing movements are channelled by the special contours of the rotor wings.

The chamber walls and the rotors are kept cooled by circulation of water for compound temperature control. A pneumatic cylinder operated lid provides the required pressure for intensive mixing. Low friction mechanical type seals on either ends of the rotors and dust suction system provide cleaner surroundings. Motorized tilting gears discharge the content of the chamber at the end of the mixing cycle.

The Machine part composed of an inner round shaft or tube covered by an outer layer of elastomer compounds. The inner shaft is made of steel, aluminum alloys, or other strong and rigid material composites